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In a 2019 report by McKinsey, the authors characterized the status of blockchain innovation as “a transition point between Blockchain 1.0 and Blockchain 2.0. In the new era, blockchain-enabled cryptocurrency applications will likely cede their prominence to blockchain business applications that can potentially increase efficiency and reduce costs. These applications will be in a good position to gain steam since many large tech companies may soon begin offering blockchain as a service (BaaS). Rather than just providing the hardware layer, as they’ve traditionally done, these companies will extend their services up the technology stack to blockchain platforms and tools. As blockchain deployment becomes less complex and expensive, companies that have sat on the sidelines may now be willing to take the plunge.” (1)
The semiconductor sub-vertical of the technology industry has largely been on the sidelines during the early phase of blockchain innovation, but the technology has always been of interest to the industry because of the potential for increased chip revenue based on bitcoin, crypto, and blockchain deployments. Inspired by some of the insights from the McKinsey report (which was specifically about the potential of blockchain business applications for semiconductor suppliers), the following is a compilation of blockchain business applications that may create new value propositions and operational efficiencies for the semiconductor manufacturing supply chain.
For the blockchain uninitiated amongst our readership. Or for the crypto fanatic who has mainly considered the value proposition of blockchain from a bitcoin and crypto perspective, McKinsey provided this very clear explanation of the potential of blockchain business applications:
Think of blockchain as a database shared across a number of participants, each with a computer. At any moment, each member of the blockchain holds an identical copy of the blockchain database, giving all participants access to the same information. All blockchains share three characteristics:
Blockchain’s cryptographic keys provide leading-edge security that goes far beyond that found in a standard distributed ledger. The technology also eliminates the possibility that a single point of failure will emerge since the blockchain database is distributed and decentralized. If one node fails, the information will still be available elsewhere. Another advantage involves the audit trail. Users can go back through the blocks of information and easily see the information previously recorded in the database, such as the previous owner of a piece of property. And perhaps most important, blockchain maintains process integrity. The database can only be updated when two things happen. First, a user must provide the correct public and private keys. Second, a majority of participants in the network must verify those credentials. This reduces the risk that a malicious user will gain illicit access to the network and make unauthorized updates. (2)
One of the most sophisticated insights of the McKinsey report is their take on the opportunity BaaS represents for the semiconductor industry to go “up the stack” – and not preordain that their only value proposition designs and business model transformations are at the hardware level:
“Much interest in blockchain business applications stems from the recent advent of BaaS, which simplifies the creation of the complex, five-layer blockchain technology stack (Exhibit 3). Until the past year, enterprise customers had to build individual layers themselves or cobble them together from disparate sources. Among other tasks, they had to customize existing digital-ledger fabric platforms (distributed computing platforms with a base protocol and configurable functions). They also had to acquire and integrate data, define permissions and governance protocols, and code software. Most enterprises simply lacked the funds or in-house technology talent to make this happen.
With the emergence of BaaS, the onus of deployment has moved from customers to providers. While BaaS is typically limited to the infrastructure layer, some providers also create tools that extend into the data and digital-ledger layers. With access to these offerings, customers can significantly reduce the deployment costs of a new blockchain system. For instance, they will no longer have to invest heavily in data or in ledger software and services to make their fabric platforms operational.
Within the current BaaS technology stack, value predominantly lies within the lowest layer: hardware. But over the next several years, as blockchain business applications start to gain a foothold within large industries, demand will increase for hardware customized for specific use cases or micro-verticals. This development will cause the value to migrate up the technology stack from hardware to other layers.
Given these trends, semiconductor companies should consider enabling or providing the entire BaaS technology stack for specific micro-verticals or use cases. After developing a clear understanding of how customers plan to use their blockchain chips, semiconductor companies could then provide platforms and plug-ins that help integrate the layers of the blockchain technology stack, allowing for easier implementation. A combined offering would meet all customer needs for blockchain, just as TensorFlow does for machine learning and deep learning.
This strategy will become even more important as the use cases and micro-verticals start to mature since the hardware will become a commodity. Those semiconductor providers that don’t move “up the stack” will have an increasingly difficult time capturing value and thriving. In fact, they could find themselves in the same situation they face in the data-center market, where “hyper-scalers” have a great deal of control because of their purchasing power.
If the new players can differentiate themselves based on product performance or price, they may dethrone the current market leaders. Companies with strong end-to-end BaaS offerings may lead the pack, while those that continue to focus on hardware alone may find themselves sidelined.
If blockchain were a tool, it would be a Swiss Army knife that has a blade, a screwdriver, a can opener, and many other attachments—a clever technology that enables a diverse set of use cases that go far beyond cryptocurrency. But like a Swiss Army knife, blockchain can be unexpectedly complicated. Industrial companies must know what networks and transactions are most likely to benefit their business. They must also understand which use cases have features that are most likely to deliver value at scale—for instance, characteristics that encourage other participants to join the blockchain and collaborate. Likewise, semiconductor players must understand how blockchain is being applied, within both the cryptocurrency market and the business sphere, and closely follow market developments in both areas. With blockchain evolving so rapidly, it can be difficult to keep pace with change. But those semiconductor companies and industrials that pursue innovation while aggressively enabling blockchain use cases are likely to reap the greatest rewards.” (1)
According to the Manufacturing Leadership Council (of The National Association of Manufacturers) “blockchain technology is set to empower the semiconductor industry to expand its business horizons. According to Reportlinker research, the semiconductor silicon wafer market stood at $9.85 billion in 2019 and will reach $13.64 billion by 2025, with a CAGR of 6.18% between 2020 to 2025. Such growth rates accentuate the need for semiconductor companies to integrate business processes with the blockchain to enhance security, transparency, and encryption. While blockchain technology is still in the early stages of development, it is now poised to aid semiconductor manufacturers in decreasing costs & counterfeits and enhancing visibility into the value chain. (3)
The following use cases are a compilation from the following articles: Blockchain Opportunities in the Semiconductor and Electronics Manufacturing Supply Chain from Semi, Blockchain in the Semiconductor Industry: 5 Innovative Use Cases from the Manufacturing Leadership Council, and Blockchain Attempts To Secure The Supply Chain from an industry rag Semiconductor Engineering, which was founded by industry practitioners.
Blockchain technology contains a record of all transactions happening in a peer-to-peer network. With each occurrence of a new transaction, data transferred through the blockchain gets encrypted, making the entire ledger highly secure. Always looking for new opportunities, many businesses have already started using blockchain as part of their business process transformation strategy. One of the biggest use cases in this journey has been blockchain-based tracking of raw materials & finished products, providing detailed tracking information to all stakeholders within the supply chain.
Another blockchain feature that businesses are fast exploring is the smart contract. Smart contracts get automatically executed when predetermined conditions and terms are met satisfactorily. According to Gartner, the business value of blockchain will exceed $3.1 trillion by 2030, and this augurs well for the early adopter semiconductor industry to integrate enterprise-wide secure blockchain networks into their existing technology platforms and scale their businesses rapidly. (4)
Companies have been combating counterfeiters for years, investing significant time and resources to guard against the risk of defective and fake parts entering the production system and to prevent clever look-alikes and reverse-engineered goods from stealing sales.
According to a BCG study, counterfeit parts cost component manufacturers about $100 billion annually in the electronics industry. The Semiconductor Industry Association estimates that semiconductor manufacturers lose $7.5 billion in revenue to counterfeiting each year. A further study by OECD stated that counterfeit & pirated goods accounted for $461 billion in worldwide trade. That’s about 2.5% of global GDP, which doesn’t include untold additional costs from the threats counterfeits may pose to the recipients’ health, safety, and security.
The use of smart tags and blockchain allows supply chain partners to verify a product’s authenticity quickly. Even if a smart tag can be copied, the information on the blockchain will remain unchanged. A scan of the item will exhibit the exact location of manufacturing and sale, exposing the duplicate item as a fake. Advances in blockchain-with-IoT counterfeit detection provide visibility in tracing and recording provenance data from source to sale. (4)
In the distribution stage, customers could search the ledger for a product’s complete history, reducing counterfeiting and solidifying the origin of properly sourced goods. When a faulty product is identified, the manufacturer may search the ledger to quickly locate the faulty supplier or bad test results and alert all receivers of the defective product. (5)
Businesses have started leveraging blockchain’s intrinsic traits in their operations, such as security, integrity, and transparency. The versatile nature of blockchain permits companies to collaborate safely with business partners in a shielded environment. Blockchain solutions synchronize data between business partners, creating a shared and immutable record of data and transactions.
Acting effectively as a ‘middleware’ enables confidential and complex collaboration between enterprises without leaving any sensitive data on-chain. Blockchains build relationships and drive collaboration while letting enterprises stay in control of their sensitive information. The blockchain network safeguards the privacy of all of the parties involved and strengthens the security and credibility of the transaction.
Offering stakeholders access to the same information in real-time, blockchain develops a trusted environment among the partners by sharing verified information on a shared ledger. This creates newer opportunities for semiconductor enterprises as well as their suppliers and assists them in navigating new value for many years to come. (4)
In pre-production, manufacturers may implement blockchain solutions for Collaborative Planning, Forecasting, and Replenishment (CPFR). These systems monitor inventory levels, enabling suppliers to replenish supplies before they run low. The expensive, proprietary B2B networks used today could be replaced with blockchain as the common sharing protocol, using non-proprietary or public networks. (5)
During production, a manufacturing process machine can be registered on a blockchain with a unique identity; its performance and maintenance history can be recorded. A maintenance service provider could then be automatically notified, via a smart contract, when a predictive maintenance alert is written, allowing repair of machines before they fail. (5)
Both COVID and recent semiconductor shortages have underscored the need for deep insights into both the immediate supply chain and the supplier’s supply chain down to the source. Blockchain does just that, bringing all the stakeholders under one unified platform and enhancing transparency. The threat of disruption can be eliminated when there is clear visibility through multiple levels, from manufacturers to distributors and repair shops. As a result, the global blockchain supply chain market is slated to grow from US$253 million in 2020 to US$3,272 million by 2026, at a CAGR of 53.2% during the forecast period, according to the Markets & Markets report.
Implementing blockchain solutions help semiconductor companies to record price, date, location, quality, certification, and other relevant information to manage their supply chains effectively. The availability of this information within blockchain increases traceability of the material supply chain lowers losses from the counterfeit and gray market, improves visibility & compliance over outsourced contract manufacturing, and potentially enhances a semiconductor company’s brand equity in the market.
Moreover, combining blockchain technology with Radio Frequency Identification (RFID) tag equipment enhances the visibility of wafer electronics along the supply chain. It helps verify the sources of raw material origins from the supplier, track & trace materials with unique data ID, and detect any counterfeits.
Data is written onto an RFID tag, which can be encrypted and published through blockchain technology. Merging the blockchain technology with RFID tag equipment lets the manufacturers, suppliers, distributors, transporters, and customers create a single source of trusted information mechanism in the supply chain. (4)
Suppliers may also combine blockchain with IoT sensors on shipping containers to provide a tamper-resistant record of shipping conditions. This could be used to ensure that temperature and humidity tolerances for chemicals and equipment are not exceeded during transit from the supplier.
The identity and materials in components and subcomponents of manufacturing equipment could be collected on a blockchain to verify compliance with environmental and health regulations. (5)
There is no central data repository controlled by only one organization due to the distributed record system in the blockchain network. As no single central data store is open to external attacks, security is far stronger. Once data gets embedded onto the chain, it cannot be changed. Blockchain integrates best-of-breed cryptographic mechanisms which guarantee the network participants’ digital identity and secures the stored data’s privacy to enable role-based data access. Additionally, smart contracts – embedded business logic – can be added to a blockchain, which enables the automation of many processes and secures the handling of contracts. The application of smart contracts automatically structures that data into a digestible format, eliminating manual re-organization. Offering all the stakeholders in the value chain greater visibility into the data, the distributed ledger enhances transparency, data distribution timeliness, information sharing, and data access. (4)
SEMI also describes how blockchain can help clear data sharing bottlenecks: “Blockchain functions could help alleviate many data sharing pain points in manufacturing. Blockchain’s distributed functionality, bundled security measures, and associated features such as smart contracts have the potential to help manufacturers quickly trace goods, manage records transparently, and automate supply chain processes and payments. No isolated blockchain platform would solve all of these problems on its own. But, when combined with other solutions and applied to particular use cases, blockchain has the potential to optimize operations and foster an environment of trust and collaboration among consortium members.” (5)
Based on exhaustive M&A research with Deloitte completed in the 2015-2016 timeframe, a key finding at the time was the role of platforms and ecosystems in the commercialization of artificial intelligence at scale by the technology sector – this advice from McKinsey rings true: ” The strategic value of blockchain will only be realized if commercially viable solutions can be deployed at scale. Our analysis evaluated each of the more than 90 potential use cases against the four key factors that determine a use case’s feasibility in a given industry: standards and regulations, technology, asset, and ecosystem (Exhibit 5). While many companies are already experimenting, meaningful scale remains three to five years away for several key reasons.” (3)
Also, like innovation with many of the exponential technologies (artificial intelligence, quantum, etc.), blockchain is of course intrinsic disintermediation of a market. Again, learning from the commercialization of AI Platform as a Service (PaaS) offerings in the last six years, something to look out for is the transformation of the legacy, linear value chain architecture of industry vertical in a value network. In a value network, value propositions and the creation of value are based on the growth of nodes on the interconnectedness between technology platforms, strategic partners, suppliers, developers, etc. This emergent value creation topology is what informs McKinsey’s strategic recommendation to semiconductor suppliers to concentrate on “microverticals up the stack.” We encourage your organization to take McKinsey’s advice one crucial step further: the blockchain technology stack will not be a linear technology stack at all but will be structured as a vast web of interconnected, self-organizing value networks fueled by the power of networked ecosystems.